wet rotary kiln--Jiangsu Pengfei Group Co.,Ltd.

Characteristics

Raw material is made into mud. So it can adapt to non-homogeneous material. Raw material composition is uniform and its process is stable. Firing clinker quality is high and clinker intensity level is high. During the process of grinding, dust is less and kiln end flying ash is less. But in the wet production, 30%-40% slurry of water is evaporated and huge heat is consumed. Energy consumption accounts for 1/2～1/3 of cement cost. Compared with vertical kiln and dry rotary kiln, it is very high. Our country has listed wet cement production as restricted because of high heat consumption, high energy consumption and high water consumption.

Basic functions

Wet rotary kiln should have the following basic functions in order to calcinate good cement clinker and reduce coal consumption.
1. Inject pulverized coal to kiln with the dispersed shape and a certain speed. Try to strengthen coal and air mixing.
2. Strengthen air disturbance and increase air diffusion speed in order to blow away Volatile gas membrane around pulverized coal particle and enlarge the contact of fixed carbon and secondary air.
3. Add right amount of fresh air and solve the problem of hypoxia in the flame center.
4. Low primary air consumption and improve the heat recovery efficiency of clinker.
5. Adapt to feeding material change, flame shape and length quickly. It should be easy to control and adjust the position of flame.
6. Strong adaptability toward combustion quality.
7. Wet rotary kiln environmental temperature is very high and rotary kiln nozzle has high temperature resistance. Effective high temperature resistance measures should be done to prevent nozzle from being burned.

Composition

1. Cylinder and kiln lining: Cylinder, rolled by steel plate, is the container for the completion of physical and chemical changes. So it is the body of rotary kiln. Kiln material temperature is up to 1450℃, so cylinder body has masonry refractory material to protect cylinder and reduce heat dissipation. According to the process of material change, cylinder is divided into various working zones, such as drying zone, preheating zone, decomposition zone, firing zone and cooling zone.
2. Heat exchanger: To enhance the effect of heat transfer, the cylinder body often also has a variety of types of chain to make up heat exchange devices.
3. Wheel belt: cylinder, kiln lining, material and all rotary kiln weight comes to support device through wheel belt.
4. Support device: It consist a pair of roller bearings and a big base plate. A pair of roller supports a wheel belt to allow cylinder to move freely and convey huge load to the basic. Support device has generally 2-7 blocks. It is equipped with retainer wheel on a certain block or several blocks, which is called support device with retainer wheel. Its role is to limit or control the rotary kiln section of axial movement.
5. Drive device: gear ring is equipped in the middle cylinder and fixed in the cylinder by spring plate. It drives through gear wheel to make cylinder rotate. At the same time, in order to adapt to operation and maintenance needs, large rotary kiln is equipped with auxiliary drive to make kiln drive with a very low speed.
6. Kiln hood: it is intermediate which connects kiln head and middle process equipment and it is the zone for looking at the operation of fire. Therefore kiln hood is equipped with fire hole and access door.
7. Burner: Rotary burner injects through cylinder rotary head and heat material by frame radiation to the desired temperature. Burner consist coal burner, gun oil, gas nozzle and so on.
8. Cold smoke chamber: it is intermediate of connecting kiln end and material feeding equipment. Smoke comes into smoke flue and dust collecting system through cool smoke chamber. Feed material directly to kiln end from feeding device.
9. Feeding device: it is accessory equipment for rotary kiln. Feeding should be stable, uniform and easy to control so that it can cooperate with the operation of kiln.

Technical

Specification (m)			Φ3.1/2.5×78	Φ3×88	Φ3×100	Φ3.3×118	Φ3.3×125	Φ3.5×145
Capacity(ton/day)			240	384	300	400	400	700
Slope of the kiln shell (%)			3.5	3.5	4	3.5	3.5	3.5
No. of Supports			4	5	5	6	6	6
Type of thrust roller						Hydraulic	Hydraulic	Hydraulic
Rotating speed of kiln		Main Driving (r/min)	0.5-1.5	-1.74	-1.74	-1.45	-1.45	-1.38
Rotating speed of kiln		Auxiliary driving (r/min)	2.85	3.24	3.26	3.26	3.26	2.6
Main driving	Electric motor	Model	ZSN-280-11	YSP315M-6	ZSN4-280-091B	ZSN4-315-071	ZSN4-315-091	ZSN4-250-21B
		Rated Power (kw)	90	90	110	125	160	90×2
		Speed regulation range(r/min)	20-170	1000	1000	-750	750	1000
		Rated voltage(V)	440	380	440	440	440	440
	Reducer	Model	ZSY500-63	YSY1110-711	ZSY560-Special	ZSY630-LongSpecial	ZSY630-LongSpecial	Zsy165-3-I/II Special
	Reducer	Total Ratio	64.327	71	71	80	80	64.3
Auxiliary driving	Electric motor	Model	Y160L-6	Y160L-6	Y160L-6	Y180L-6	Y180L-6	Y160M-6
		Rated Power (kw)	11	11	11	15	15	7.5×2
		Speed regulation range(r/min)	970	970	970	970	960	960
		Rated voltage(V)	380	380	380	440	380	380
	Reducer	Model	ZL50	ZL50-14-II	ZL50-14 Special	ZL60-14LongSeries	ZL60-14LongSeries	ZL42.5-14 Special
	Reducer	Total Ratio	64.327	31.16	31.16	31.16	31.16	30.53
(ton)Total weight (excluding refractory brick)			370	390	530	840	818	916